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Load capacity
25 kg
Tera 6XL holds a 25 kg payload with zero structural deformation across 50 cycles.
— LOAD SPEC · IN-HOUSE TEST
Engineered to ship 50 times. Without failing.
Matte-black PP corrugated (twin-wall) — supplier-rated for repeated use, designed for 50+ cycles. Stack-tested values below come from supplier specifications and our own in-house validation. Third-party ISTA 3A certification is on our 2027 roadmap but not yet completed.
— Engineered for reuse
Designed for durability. In-house validated.
Our products are designed for 50+ cycles of repeated use. Specifications below come from our supplier (PP corrugated twin-wall material) and our own in-house load, drop, and stack testing. We're working toward formal third-party ISTA 3A certification through our manufacturing partner — planned for 2027. Below: the durability targets we design and test against today.
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Stack pressure
8-high
Warehouse-grade stacking up to 8 units high. Tested at full load for 72-hour endurance.
— ISTA COMPRESSION SPEC · IN-HOUSE TEST
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Drop tested
1.2 m
Survives 10 consecutive drops from 1.2 m onto concrete. Corners, edges, flat faces.
— DROP SPEC · IN-HOUSE TEST
— Lifecycle
50 cycles. Then 100% recycled.
Every Packio unit cycles 50 times on average. After retirement, PP corrugated goes straight back into circular production — no landfill.
CYCLE 0
CYCLE 20
CYCLE 50
RETIRED
Active duty · 50 cycles
Second life · where possible
Recycled
— PHASE 01 · 50 CYCLES
Primary circulation
Serves as full-service shipping packaging. QR-tracked, cleaned between cycles, inspected for damage every 10 uses.
— PHASE 02 · SECOND LIFE
Internal warehouse use (where possible)
After primary retirement, units in good condition can be repurposed for warehouse bin liners, internal storage, and transfer totes. Duration depends on partner operation and unit condition.
— PHASE 03
Recycled
100% PP recycling.
One shipment. One life.
~21 days
An e-commerce cardboard box typically lives ~21 days from warehouse to landfill — manufacturing, transport, fulfilment, customer hold, unboxing, and disposal. After that, it's waste.
50 shipments. Then retired.
50× longer
A Packio unit is engineered for ~50 reuse cycles in active circulation. After retirement, materials are recovered for recycling — not landfilled. That's roughly 50× the service life of a single-use cardboard box, with substantially less waste per shipment.
— Structural specs
Why cardboard physically can't do this.
Cardboard degrades with moisture, handling, and compression. PP corrugated doesn't. Same shape, same use-case, different material class.
— Cardboard
Single-use corrugated
MaterialCellulose fiber
Moisture resistanceLow · fails at 15% humidity
Max cycles before failure1–2
Typical wall thickness3–5 mm
Compression strengthBCT: ~180 kg
Weight (L-size)420 g
Tamper evidenceTape-dependent
End of lifeRecycled 3–5× max · fibers degrade
— Packio
PP corrugated (twin wall)
MaterialPolypropylene corrugated
Moisture resistance100% water-resistant
Max cycles before failure50+ (engineered)
Typical wall thickness3.5 mm twin-wall
Compression strengthBCT: ~420 kg
Weight (L-size)680 g
Tamper evidenceIntegrated seal + QR trace
End of life100% PP recycled · infinite loop
All products are designed for repeated use in real logistics conditions — not prototypes, not showroom samples. Every unit is designed for 50+ cycles, with in-house testing throughout the design process.
Reusable bags · 3 sizes
Perfect for fashion & soft goods.
Lightweight, foldable, and customer-friendly. Our PP woven bags are the easiest way to replace plastic mailers in apparel and soft-goods shipping.
— Reusable bag · XS◆ Up to 50 uses
Packio Mini
XSPerfect for small apparel, accessories, and soft goods up to 1 kg. Folds to wallet size.
Dimensions25×20 cm
Payload1 kg
Cycles50×
MaterialPP woven
— Reusable bag · S◆ Up to 50 uses
Packio Midi
SFor standard apparel orders, shoes, and light goods. The DTC favorite for fashion brands.
Dimensions35×28 cm
Payload3 kg
Cycles50×
MaterialPP woven
— Reusable bag · M◆ Up to 50 uses
Packio Maxi
MLarge capacity for bundled orders, oversized apparel, and multi-item shipments.
Dimensions45×35 cm
Payload5 kg
Cycles50×
MaterialPP woven
E-commerce boxes · 4 sizes
Premium unboxing, reusable.
Matte-black PP corrugated boxes that feel premium, fold flat for returns, and cycle 50 times. The go-to choice for DTC brands that care about the unboxing moment.
— E-commerce box · XS◆ Up to 50 uses
Packio Nano
XSCompact box for small accessories, jewelry, electronics. Premium unboxing for premium products.
Dimensions20×15×8 cm
Payload1 kg
Cycles50×
MaterialPP corrugated
— E-commerce box · S◆ Up to 50 uses
Packio Pico
SStandard small-parcel size. Ideal for beauty, smaller apparel, and single-item DTC orders.
Dimensions28×20×12 cm
Payload2 kg
Cycles50×
MaterialPP corrugated
— E-commerce box · M◆ Up to 50 uses
Packio Micro
MMedium size for multi-product orders, medium apparel, and mid-weight shipments.
Dimensions35×25×15 cm
Payload4 kg
Cycles50×
MaterialPP corrugated
— E-commerce box · L◆ Up to 50 uses
Packio Mega
LLarge e-commerce box for full-outfit orders, bundles, and premium unboxing experiences.
Dimensions42×30×20 cm
Payload6 kg
Cycles50×
MaterialPP corrugated
Intralogistics boxes · 6 sizes
Heavy-duty, stackable, designed for B2B routes.
Reinforced PP corrugated (twin-wall) for B2B warehouse operations. In-house tested for load and stack. Designed to stack 4–8 high. Payloads from 10 to 25 kg per supplier spec. Designed for 50+ cycles in demanding environments. Third-party ISTA 3A certification planned for 2027.
— Intralogistics · XL◆ Up to 50 uses
Packio Kilo
XLWarehouse-grade box for light B2B transfers and DC-to-store replenishment routes.
Dimensions50×35×25 cm
Payload10 kg
Cycles50×
Stack8-high
— Intralogistics · 2XL◆ Up to 50 uses
Packio Giga
2XLMid-size intralogistics box for standard warehouse operations and inter-warehouse transfers.
Dimensions60×40×30 cm
Payload15 kg
Cycles50×
Stack8-high
— Intralogistics · 3XL◆ Up to 50 uses
Packio Exa
3XLLarge-capacity box for bulk B2B shipments, fashion wholesale, and inventory transfers.
Dimensions70×45×35 cm
Payload18 kg
Cycles50×
Stack6-high
— Intralogistics · 4XL◆ Up to 50 uses
Packio Zeta
4XLLow-profile intralogistics box for flat, wide loads and cross-dock replenishment.
Dimensions60×40×15 cm
TypeFlat / shallow
Cycles50×
Stack6-high
— Intralogistics · 5XL◆ Up to 50 uses
Packio Peta
5XLOversized box for bulk inventory transfers and large-format B2B operations.
Dimensions90×55×45 cm
Payload24 kg
Cycles50×
Stack4-high
— Intralogistics · 6XL◆ Up to 50 uses
Packio Tera
6XLMaximum payload box for heavy B2B shipments. Our flagship warehouse unit.
Dimensions100×60×50 cm
Payload25 kg
Cycles50×
Stack4-high
These are reusable assets, not single-use packaging formats. Every unit is tracked, measured, and accounted for across its entire lifecycle.